Model-based design of stratified packings for enhanced mass transfer
using optimal control theory
Abstract
Various examples show that stratified columns can improve the transport
performance of particle packings. However, to date, there is no
universal approach to design these packings to yield optimal
performance. This study proposes a novel model-based method for
designing particle packings in which mass transfer occurs between a
liquid phase and a stationary phase using optimal control theory. The
primary objective is to provide a general design strategy that is
applicable across different unit operations in chemical, pharmaceutical,
and food applications. Optimal control is utilized to determine the
optimal particle diameter as a function of the axial position within the
column. We demonstrate the approach using two case studies and three
different optimization criteria. Numerical results indicate that the
proposed method is highly effective, e.g., the solvent demand is reduced
by up to 32.47 %. Moreover, the optimally graded packing yields a
significantly sharper breakthrough curve of an adsorption column.