A literature review of incoherence and inconsistencies in use of data in
maintenance operations of the critical equipment in the weaving section
of the textile manufacturing processes
Abstract
This research paper presents a comprehensive literature review of the
incoherence and inconsistencies in the use of data in maintenance
operations of critical equipment in the weaving section of textile
manufacturing processes. The paper begins with an introduction that
highlights the shift in maintenance strategies from cost-focused
approaches to reliability, downtime, safety, and machine availability.
The optimization of maintenance schedules and minimization of downtime
have become crucial challenges for industries. Proactive strategies such
as predictive and preventive maintenance have played a significant role
in maximizing machine availability. The outline of the paper includes a
discussion of common maintenance issues in textile manufacturing
processes, with a specific focus on weaving machines. Various
maintenance strategies, including preventive maintenance, predictive
maintenance, run-to-failure maintenance, and condition-based
maintenance, are explored. The importance of obtaining accurate data for
maintenance planning is emphasized, including failure data. The methods
reviewed include failure mode and effect analysis (FMEA), fishbone
diagram, and reliability and response modeling techniques such as mean
time between failures (MTBF), regression analysis, the Weibull
distribution, and failure rate vs. time plots. Furthermore, the paper
delves into the implementation and validation of an optimized
maintenance strategy. The process of implementing maintenance
optimization and ensuring the effectiveness of the chosen strategy are
discussed in detail. Finally, the research identifies gaps in existing
literature and points to areas that require further investigation to
enhance maintenance operations in the weaving section of textile
manufacturing processes.