Figure 2. Fluid centerline nitrogen oxides concentration and carbon
dioxide mole fraction profiles along the length of the gas fired burner.
The radial nitrogen oxides concentration and carbon dioxide mole
fraction profiles are presented in Figure 3 along the height of the gas
fired burner. As a result of the combustion process, combustion systems
normally generate gaseous combustion products which include oxides of
nitrogen which are vented to atmosphere as flue gas. It is desirable to
limit these nitrogen oxides emissions since nitrogen oxides are
considered a pollutant and combustion systems sold in certain
jurisdictions must meet strict nitrogen oxides emission standards. The
special device is a piece of material which is sized, configured, and
positioned relative to the combustion flame produced by the burner to
temper the combustion flame by absorbing thermal energy from the
combustion flame. The device is designed to absorb thermal energy from
the combustion flame at a rate which limits peak flame temperatures and
residence times at these peak flame temperatures to levels which inhibit
formation of nitrogen oxides, while allowing substantially complete
combustion of fuel supplied to the burner. To ensure that the combustion
process of the furnace is not adversely affected by the presence of the
device, the device should not adversely interfere with the flow of
products of combustion away from the combustion zone for each burner.
Further, the device should be relatively easy and inexpensive to
manufacture and easy to install, so that the device is practical from a
cost-effectiveness viewpoint and so that the device is suitable for
retrofitting furnaces having such burners. In addition, preferably, the
device is made of a material, such as stainless steel, which is
resistant to oxidation at the relatively high combustion flame
temperatures, and which radiates thermal energy, which it absorbs from
the combustion flame, to its surroundings. Also, if the burner is a
two-zone combustion type burner, it is desirable to position and
configure the device relative to the combustion flame to aerodynamically
smooth at least a portion of the periphery of the combustion flame. This
inhibits formation of eddies by near-stoichiometric mixtures of
combustion substances at the periphery of the combustion flame which are
capable of forming relatively large amounts of nitrogen oxides. Of
course, different regions of the combustion flame have different peak
flame temperatures and different residence times at these peak flame
temperatures depending on their location in the combustion flame.
Normally, the temperature of a given region of the combustion flame will
vary within a certain temperature range as a function of time during any
time period of operation of the burner and will remain at the peak flame
temperature within this temperature range for a certain amount of
residence time during this time period of operation of the burner.
Gaseous fuels are injected along tangential air inlet slits into the
combustion air stream, whereas liquid fuels, such as heating oil, are
injected preferably via a central nozzle at the burner head. At the
burner outlet, the resulting eddy current bursts open at a change in the
cross-section, inducing a backflow zone used for stabilizing the flame
while the burner is being operated. In order to prevent interference
with the flow field under the conditions of use in gas turbines, even if
fuels of different origin and composition are used, and in this way
always achieve a safe flame position, downstream from the swirl
generator a mixing section may be provided that ensures a better
premixing of different types of fuels.