Revisiting Piezoelectric Sensor Calibration Methods Using Elastodynamic
Body Waves
Abstract
The application of absolutely calibrated piezoelectric (PZT) sensors is
increasingly used to help interpret the information carried by radiated
elastic waves of laboratory/in situs acoustic emissions (AEs) in
nondestructive evaluation. In this paper, we present the methodology
based on the finite element method (FEM) to characterize PZT sensors.
The FEM-based modelling tool is used to numerically compute the true
Green’s function between a ball impact source and an array of PZT
sensors to map active source to theoretical ground motion.
Physical-based boundary conditions are adopted to better constrain the
problem of body wave propagation, reflection and transmission in/on the
elastic medium. The modelling methodology is first validated against the
reference approach (generalized ray theory) and is then extended down to
1 kHz where body wave reflection and transmission along different types
of boundaries are explored. We find the Green’s functions calculated
using physical-based boundaries have distinct differences between
commonly employed idealized boundary conditions, especially around the
anti-resonant and resonant frequencies. Unlike traditional methods that
use singular ball drops, we find that each ball drop is only partially
reliable over specific frequency bands. We demonstrate, by adding
spectral constraints, that the individual instrumental responses are
accurately cropped and linked together over 1 kHz to 1 MHz after which
they overlap with little amplitude shift. This study finds that ball
impacts with a broad range of diameters as well as the corresponding
valid frequency bandwidth, are necessary to characterize broadband PZT
sensors from 1 kHz to 1 MHz.