Mixing of spherical/cylindrical particles in a rotating drum: numerical
modelling, characteristics, and mechanisms
Abstract
DEM was employed to numerically reproduce the mixing process and flow
behavior of different systems of spheres and cylinders, where the
effects of rotation speed, aspect ratio (AR) of the cylindrical
particles and mass fraction of cylindrical particles to total particles
(C/T) were systematically investigated. The motion behaviors and
corresponding mechanisms in improving mixing performance have been also
explored from the microscopic scale. The results show that the binary
mixture with AR = 1.0 gets a higher mixing rate at 40 rpm when C/T =
0.6. As the rotation speed increases, the mixture reaches a higher
position and the velocity difference between spheres and cylinders
increases, which leads to the flow regime transformation and then
promotes the mixing process. Interlocks between particles becomes weaker
and pores can be effectively filled when AR ≈ 1.0, which result in
higher packing density and facilitate the transfer of force and energy.