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1H NMR-based process understanding and biochemical marker identification methodology for monitoring CHO cell culture process during commercial-scale manufacturing
  • +9
  • Fang Zhao,
  • Yuxiang Wan,
  • Lei Nie,
  • Jingyu Jiao,
  • Dong Gao,
  • Yan Sun,
  • Zhenhua Chen,
  • Wenzhu Li,
  • Jiayu Yang,
  • Jianyang Pan,
  • Haibin Wang,
  • Haibin Qu
Fang Zhao
Zhejiang University
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Yuxiang Wan
Hisun BioPharmaceutical Co., Ltd.
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Lei Nie
Hisun BioPharmaceutical Co., Ltd.
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Jingyu Jiao
Hisun BioPharmaceutical Co., Ltd.
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Dong Gao
Hisun BioPharmaceutical Co., Ltd.
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Yan Sun
Hisun BioPharmaceutical Co., Ltd.
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Zhenhua Chen
Hisun BioPharmaceutical Co., Ltd.
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Wenzhu Li
Zhejiang University
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Jiayu Yang
Zhejiang University - Zijingang Campus
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Jianyang Pan
Zhejiang University - Zijingang Campus
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Haibin Wang
Hisun BioPharmaceutical Co., Ltd.

Corresponding Author:[email protected]

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Haibin Qu
Zhejiang University - Zijingang Campus
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Abstract

Controlling the process of CHO cell fed-batch culture is critical for biologics quality control. However, the biological complexity of cells has hampered the reliable process understanding for industrial manufacturing. In this study, a workflow was developed for the consistency monitoring and biochemical marker identification of the commercial-scale CHO cell culture process through 1H NMR assisted with multivariate data analysis (MVDA). Firstly, a total of 63 metabolites were identified in this study object in 1H NMR spectra of the CHO cell-free supernatants. Secondly, multivariate statistical process control (MSPC) charts were used to evaluate process consistency. According to MSPC charts, the batch-to-batch quality consistency was high, indicating the CHO cell culture process at the commercial scale was well-controlled. Then, the biochemical marker identification in the cell logarithmic expansion, stable growth, and decline phases were provided through orthogonal partial least square discriminant analysis (OPLS-DA) based S-line plots. L-glutamine, pyroglutamic acid, 4-hydroxyproline, choline, glucose, lactate, alanine, and proline were determined as biochemical markers of the logarithmic growth phase. Isoleucine, leucine, valine, acetate, and alanine were determined as biochemical markers of the stable growth phase. Acetate, glycine, glycerin, and gluconic acid were identified as biochemical markers of the cell decline phase. The workflow proposed in this study demonstrates that the combination of MVDA tools and 1H NMR technology is highly appealing to the research of the biomanufacturing process, and applies well to provide critical guidance in future work on consistency evaluation and biochemical marker monitoring of the production of other biologics.